AI that earns its place on the shop floor.
Manufacturing punishes fragile software: dust, latency, legacy PLCs, and operators with no patience for false alarms. We build vision systems, predictive models, and document pipelines that hold up where uptime is the religion.
✓ deployment: edge + plant network · false-alarm budget: explicit
✓ deployment: cloud · hybrid · air-gapped
✓ proof standard: measured on your data
# domain constraints are design inputs, not blockers
A model with 5% false alarms gets unplugged by Friday.
On the floor, trust is the deployment criterion. An inspection system that flags good parts, or a maintenance model that cries wolf, gets bypassed within a week — and the second attempt starts from negative credibility. We engineer for operator trust: explicit false-alarm budgets, explainable flags, and edge deployment that doesn't blink when the network does.
Use cases we ship
Visual quality inspection
Camera-based defect detection trained on your parts and lighting, deployed at the edge, tuned to an agreed false-positive budget.
Predictive maintenance
Failure prediction from sensor and historian data with lead times maintenance can act on — and precision that protects credibility.
Process parameter optimization
Yield and energy optimization from historian data — recommendations operators can interrogate, trialed within control limits.
Shop-floor document intelligence
Work instructions, drawings, maintenance manuals — searchable and answerable at the line, with citations to the controlled revision.
Production scheduling support
Constraint-aware schedule optimization that respects the realities planners know and ERPs don't encode.
Supplier quality analytics
Incoming-quality patterns across suppliers, lots, and seasons — caught at goods-in instead of at assembly.
Built for your constraints
- Edge deployment for line-speed latency and network independence
- OT/IT segmentation respected — we work with your network model
- Integration with PLCs, SCADA, historians (OPC UA, MQTT)
- Explainable flags operators can act on
- Graceful degradation: the line runs even when AI doesn't
- Change management with operations, not around them